• Custom Boxes and Wholesale Printing

  • (832) 284-7811

Box Style

Tuck Boxes

Dimension (L x W x H)

All Custom Sizes Available


0 to 500000

Paper / Card Material

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft,

10pt to 28pt White SBS Card,

Eco-Friendly Kraft Brown,

E-flute Corrugated,

Bux Board,

Rigid Material,



CMYK Colors,

PMS (Pantone Matching System),

Spot Colors,


Gloss Lamination,

Matte Lamination,

Gloss AQ,

UV Coating,

Gloss UV,

Matte UV,

Included Options


Die Cutting,



Additional Options


Window Patching,

Foil Stamping available in Gold, Silver, Copper, Red, Green, Rose Gold & Blue Color,


Flat View ,

3D Mock-up ,

Physical Sampling (On request) ,


Standard Production Plan:

10-12 days for production & 4 - 5 business days for ground delivery. 

Expedite Production Plan:

8 days for production & 4 - 5 business days for ground delivery.



Ship Flat,

Side Glued,


Packed in Boxes,



Hat Shipping Boxes:

Hat shipping boxes are special kinds of packaging made to keep hats safe during shipping. To keep hats in perfect condition during shipping, these boxes are made to fit the shape and size of hats. They usually have walls that can't be crushed and protected sections to keep hats from getting crushed or bent. 

Depending on the type of hat being shipped, Hat Shipping Boxes come in a variety of shapes, including square, round, and rectangular. They are often used by hat shops, milliners, and people who want to send or store their hats with care in the United States.

Hat Boxes for Shipping:

Custom hat shipping boxes, Hat makers and buyers who want to make sure their hats arrive at their destination in perfect shape must use hat boxes for shipping. Most of the time, these boxes are strong and durable, protecting their contents from outside forces and possible damage while in travel. 

Many hat boxes for shipping have strengthened edges and changeable padding on the inside so that they can fit hats of different kinds and sizes. For ease of handling, they might also have handles or flexible shapes. Hat boxes for shipping are not only useful, but they also give hat businesses a more professional look, since customers like getting their hats in beautiful packaging that keeps them safe.

Hat Shipping Box:

A hat shipping box is a box that is made to hold and protect hats while they are being shipped. Cardboard, perforated cardboard, and even custom designs are all available for these boxes. To help keep shipping costs down while still providing the necessary safety, custom hat packaging is typically made of lightweight materials.

They might have self-locking tabs or easy-to-seal seals that make the packaging process easier. For companies that deal with hat orders daily, many custom hat packaging can be stacked to maximize storing and shipping efficiency.

Shipping Boxes for Hats:

Shipping boxes for hats include a wide range of packaging options made to meet the needs of hat sellers and hat fans. These boxes can be different sizes and shapes to fit different kinds of hats, such as fedoras, sun hats, beanies, and fascinators. Depending on what needs to be done, shipping boxes for hats may be able to be customized for branding or marking. They help make sure hats come unharmed and ready to wear or put on show. This makes them a must-have for hat makers, sellers, and fans.

These boxes protect the hats, make them easy to use, and add a professional touch to make sure they get to their destination in great shape. Whether you make hats, sell them, or just like them, it's important to choose the right shipping box for them to keep their quality and look.

Advantages and Features of Custom Hat Packaging:


Hat packaging boxes are made to protect hats as much as possible while they are in transit so that they arrive in perfect condition and undamaged.

Custom Sizing: 

These boxes come in different shapes and sizes, so they can fit hats snugly and keep them from moving around or getting crushed.


Shipping boxes for hats are usually made of strong materials, like corrugated cardboard, so they can stand up to the stresses of shipping.

Easy Assembly: 

Custom hat packaging is designed for quick and hassle-free assembly, reducing packing time and labor costs.

Professional Presentation: 

When customers get their hats, these boxes often look clean and professional, which boosts the overall image of your brand.

Different Styles of Custom Hat Packaging:

Standard Rectangular Boxes: 

These rectangular boxes are the most common style. They are versatile and can be used for many different types of hats.

Custom Die-Cut Boxes: 

These boxes are specially shaped to fit certain types of hats, so they fit snugly and offer the most protection.

Multi-Hat Boxes: 

Because they can hold more than one hat, these boxes make it easy for businesses or people to ship several hats at once.

Hat Tubes: 

Fedora-style hats can be stored and shipped in these cylindrical containers, which keep the hats' shape while in transit.

We are the largest supplier of hat shipping boxes. We have numerous choices to satisfy a variety of packaging requirements.

Hat Shipping Boxes Dimensions:

Choose the size that best fits you. Even if your hat packaging boxes require a certain style or design, let our professionals assist you in creating the best packing for your products.

Materials For Hat Shipping Boxes:

To ensure the quality of our work, we consistently employ trusted, environmentally friendly products. In addition to white SBS cards, we also offer environmentally friendly kraft, E-flute corrugated, and bux board. Although the thickness of these boxes is between 55 and 60 points, paper (60 to 400 pounds) requires between 10 and 28 points.

Printing Techniques for Packaging Hat Shipping Boxes:

Digital Printing: 

Digital printing lets you use high-resolution, full-color graphics, so it's good for complicated designs and smaller print runs.

Offset Printing: 

Offset printing gives sharp, consistent colors and is the most cost-effective way to print in large quantities.

Flexographic Printing: 

Flexographic printing is a cost-effective way to make a large number of simple one-color designs.

Screen Printing: 

Screen printing is good for unique designs and limited-edition packaging because the results are bright and last a long time.

Matte Finish: 

Matte coatings are elegant and don't reflect light. They also have a smooth feel.

Glossy Finish: 

Glossy finishes create a shiny, reflective surface that makes printed colors look more vivid.


With these methods, patterns or logos are embossed (raised) or debossed (sunken) into the box, giving it a decorative and tactile touch.

Foil Stamping: 

Foil stamping involves putting metallic or colored foil on parts of the box to make it look expensive and stand out.

Spot UV Coating: 

Spot UV gives some parts of the design a shiny, raised layer, contrasting matte and shiny parts.

Using different printing techniques, types of packaging, and finishing choices can make the packaging even more useful and attractive. With our high-quality hat packaging boxes, you can keep your hats safe while they are shipping. It has never been easier or more stylish to keep your favorite hat safe. Don't settle for less than the best.

Order now to make sure your hats come in perfect shape and always make a great impact!


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